電機殼的加工策略主要依據(jù):
- Design (with / without water coolant jacket) 設(shè)計(是否帶水冷套)
- Volumes (lathes / machining centres) 產(chǎn)能 (車削 / 加工中心)
Low volumes:
vertical lathe (+ machining center) 小批量采用立車(+加工中心)
Medium volumes: vertical lathe + TRIFLEX 5x machining center 中等批量 采用立車 + Triflext 5x加工中心
High volumens: TRIFLEX 5X + TURMAT
大批量 采用 Triflex 5x + Turmat
混合電機定子外殼參考:
Machining in two (2) Operation. 兩個工序:
? OP 10 by Turning machine 車削
? OP 20 by Milling machine type TRIFLEX 5X Triflex 5x 銑削
Machining process: 加工工藝
? OP 10:
Pre / Finish turning outside and inside contour (? > 200mm) 預(yù)、精車外側(cè)和內(nèi)側(cè)輪廓(? > 200mm)
? OP 20:
Drilling and milling content 鉆、銑
Finish ream inside ? > 200mm 精鉸內(nèi)側(cè) ? > 200mm)
咨詢電話:135 2207 9385
Working Area DVT 400
加工區(qū)域
? Six (6) stations 6工位
? Turret heads 刀塔頭
? 5 axis machine 5軸
? Standard machine 標(biāo)準(zhǔn)機
Machine Concept Design 加工概念
§ Simultanous 5-Axis Machining with five (5) single spindle 五軸聯(lián)動加工
Parallel 5-Side Machining in one clamping / one set-up 一次裝夾五面加工
Load- and unlaoding during machining 加工過程中上下料
High Flexibility and Productivity 高柔性、高效率
產(chǎn)品亮點:
? Simultaneous 5 – Axis Machining with five (5) spindles
五軸聯(lián)動加工
? Load - / Unloading of parts and fixtures during machining
加工中同步上下料
? Highest availability (no motor spindle, no tool changer )
最大可行性(無電機主軸、無換刀)
? Free chipfall direct in chip conveyor, dry / MQL machining
排屑器,干式,MQL加工
? Compact design with short axis movements (box in box)
緊湊型設(shè)計帶最小軸移動
? Fastest tool change > Chip – to Chip < 1.9 s
快速換刀 屑-屑小于1.9s
? Easy programming, operating and quick part change over
易于編程,操作,更換零部件
? Standardized modular 6-Station Rotary Transfer Machine
標(biāo)準(zhǔn)化模塊,6工位轉(zhuǎn)臺式
? Each station with tool change – 8 spindle index turret head
每個工位都帶換刀,8主軸分度刀塔
? Full integratetd standardized flexible automation system
集成式標(biāo)準(zhǔn)化柔性自動系統(tǒng)
? Quick change over and set-up with zero clamping fixtures
快速轉(zhuǎn)換、零點裝夾
? Simultaneous OP 10 & OP 20 machining in one (1) set- up
一次裝夾同時完成OP10和OP20
? Full flexible 5- Axis Machining with five (5) single spindles
五個獨立主軸,柔性化加工
? Easy programming, operating and quick part change over
易于編程,操作,更換零部件
Highest Quality
? Full compensated single spindle machining 單軸加工全補償
? Optional temperature compensation 可選溫度補償
? Clear tracking of quality characteristics 質(zhì)量監(jiān)控
? All axis with absolute direct measuring system 絕對測量系統(tǒng)
? Rigid design with box in box units and closed frame 剛性設(shè)計
Less cost per part
? Highest availability ( +6% ) 最高可用性
? High productivity on small footprint ( -30% ) 占地小,產(chǎn)能大
? Lowest technology cost ( -80% - tool and fixtures ) 最低技術(shù)成本
柔性化五軸加工中心完成OP10, 裝夾在粗加工完成; 預(yù)加工可在一次或兩次操作中完成。
電機殼關(guān)鍵部分的精加工在TURMAT機器上進(jìn)行。TURMAT機器專門為此類部件設(shè)計,通過立式定子軸加工。
軸承支架加工概念
Triflex 5X一次裝夾完整加工